This success story highlights how Flexiramicsused the Fluidnatek LE-100 electrospinning and electrospraying platform to develop a novel porous ceramic particle with a patented platelet morphology.

A key objective of the project was to establish a robust and reproducible laboratory process while achieving precise control over particle size, shape, and porosity. Particular attention was given to controlling critical process parameters and environmental conditions, including temperature and relative humidity, which proved essential for obtaining consistent particle morphology and batch-to-batch reproducibility.

The Fluidnatek platform provided the flexibility and process control required to optimize the electrospraying process and successfully develop the patented particle technology. This work established a solid technical foundation for the next phase of development, which is focused on larger-scale manufacturing and industrial validation.
The collaboration demonstrates how advanced electrospraying technology, combined with close technical support and process optimization, can accelerate the development of next-generation advanced materials and prepare them for future scale-up.

Challenge

An advanced materials company Flexiramics was set out to translate a laboratory-developed process into a scalable manufacturing solution for a novel porous ceramic particle with a patented morphology. The challenge was not only to preserve the unique particle shape and porosity during scale-up, but also to achieve the high level of reproducibility required for industrial applications. Tight control of environmental conditions, particularly temperature and relative humidity, was identified as a critical factor for ensuring consistent particle morphology and product quality.

Solution

Industrial electrospinning platform optimized for advanced ceramic manufacturing: Working closely with the Flexiramics, we optimized the manufacturing process and environmental controls to enable stable and reproducible production. Careful control of process parameters, combined with precise temperature and humidity regulation, allowed the process to consistently produce particles with the desired morphology while providing a solid foundation for future scale-up.

” The collaboration has been instrumental in translating our laboratory process into a robust and reproducible approach. The ability of Fluidnatek LE-100 to tightly control process conditions, particularly temperature and humidity, has been essential for achieving the consistency required for further technology development.” — Ruta Stankeviciute, Senior researcher/Chemist at Flexiramics.

Results

• Successful production of a patented porous ceramic platelet with controlled morphology.
• Demonstrated high reproducibility through optimized process and environmental control.
• Established a scalable manufacturing approach suitable for further industrial development.
• Ongoing collaboration focused on larger-scale production and industrial validation.

Ruta Stankeviciute showing the result using the Fluidantek LE-100 platform.

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In collaboration with the UiT- The Arctic University of Norway researchers led by Dr. Komal Agarwal, Dr. Krishna Agarwal, and Dr. Biswajoy Ghosh have successfully transformed their electrospinning-based innovation into a commercially licensed product — now available online as AccuRIte™ Calibration Slides for Label-Free Microscopy by Idylle Labs.

Challenge

High-precision optical microscopy techniques require reliable calibration standards that ensure accuracy and consistency in label-free imaging. Conventional calibration slides often fall short in terms of stability, resolution, and ease of use. UiT researchers set out to develop a new, nanostructured calibration material that could deliver robust optical performance across a range of advanced imaging platforms.

Solution

Utilizing their Fluidnatek® electrospinning system, the UiT team engineered nanofiber-based calibration substrates with precise nanoscale features tailored for optical uniformity and reproducibility. Fluidnatek’s platform enabled them to fine-tune process parameters and material compositions, ensuring consistent nanostructure alignment and surface properties across batches. “The Fluidnatek LE-50 Gen2 platform supported our research by enabling reproducible production of our samples and facilitating scale-up of fabrication processes. One of the most valuable features is the programmable moving stage, which allows very good control over the deposition area and minimizes undesired fiber accumulation, while being reproducible across batches. The system is intuitive to use and offers a large working area, along with flexible voltage settings and a wide drum rotation range, enabling exploration of diverse fiber configurations.” Komal Agarwal.

Results

The result of this collaboration is AccuRIte™— a novel electrospun nanofiber-based calibration slide designed for label-free microscopy. The product has been commercially licensed by Idylle Labs, bridging the gap between academic innovation and industry application.

This success story exemplifies how Fluidnatek® electrospinning technology empowers researchers to accelerate translational outcomes—from lab discoveries to market-ready solutions. 🚀

If you’re looking to bring your nanomaterials research to market, our team is ready to help. Let’s turn your ideas into impact.